This comprehensive training course is designed to provide participants with the essential skills and knowledge required for the successful installation, operation, and maintenance of various types of pump systems. The program covers the entire lifecycle of a pump, from initial selection and sizing to advanced troubleshooting and performance optimization. Through a blend of theoretical instruction, practical demonstrations, and hands-on exercises, attendees will gain a deep understanding of pump mechanics, electrical systems, and best practices for ensuring system longevity and efficiency. This course is vital for professionals seeking to enhance their technical proficiency and contribute to the reliability and safety of their organization's water and fluid management systems.
The training will cover a wide range of topics, starting with the fundamental principles of pump types and their components. Participants will learn how to accurately select and size pumps for specific applications and how to prepare a site for a new installation. The course will then detail the proper installation procedures, including mechanical alignment and electrical connections. A significant portion of the training is dedicated to commissioning, routine maintenance, and advanced troubleshooting techniques for common pump issues. Finally, the program will address crucial aspects of health, safety, and environmental compliance, and provide insights into optimizing pump performance for long-term efficiency and cost savings.
Who Should Attend the Training
· Pump technicians and mechanics
· Plumbers and electricians
· Water and wastewater treatment plant operators
· Maintenance engineers and supervisors
· Field service technicians
Objectives of the Training
Upon completion of this course, participants will be able to:
· Identify and understand the different types of pumps and their applications
· Accurately select and size a pump for a specific hydraulic requirement
· Prepare a site and conduct a safe and effective pump installation
· Perform proper mechanical and electrical connections for pump systems
· Commission a new pump system and conduct a functional check
· Diagnose and troubleshoot common pump and motor failures
· Implement a robust routine maintenance and inspection schedule
· Understand and apply safety protocols related to pump operations
· Optimize pump system performance to reduce energy consumption and costs
· Document installation and maintenance procedures effectively
Personal Benefits
· Acquire a specialized, high-demand skill set
· Enhance your technical expertise and problem-solving abilities
· Gain confidence in handling a wide range of pump systems
· Improve career prospects and professional value
· Ensure your work meets safety and efficiency standards
Organizational Benefits
· Reduced downtime and operational disruptions due to pump failures
· Lower maintenance and repair costs through proactive measures
· Improved energy efficiency and reduced operational expenditure
· Enhanced safety and compliance with industry standards
· Increased longevity and reliability of pump assets
Training Methodology
· Interactive lectures and group discussions
· Hands-on practical exercises on various pump models
· Live demonstrations of installation and maintenance procedures
· Troubleshooting workshops and case studies
· Q&A sessions with expert instructors
Trainer Experience
Our trainers are highly skilled and certified professionals with extensive, hands-on experience in the installation, repair, and maintenance of diverse pump systems. They bring a wealth of practical knowledge from various industrial and commercial applications. They are expert facilitators who employ interactive and engaging methods to ensure a dynamic learning environment, enabling participants to confidently apply their new skills in the field.
Quality Statement
We are committed to delivering training of the highest quality that is both technically accurate and highly practical. Our course content is meticulously designed and regularly updated to reflect the latest industry standards, technologies, and best practices. We strive to provide a comprehensive and empowering learning experience that enables our participants to excel in their professional roles.
Tailor-made courses
We understand that every organization has unique needs. This course can be fully customized to address the specific types of pumps, systems, and operational challenges your team encounters. We can adapt the content, duration, and delivery method to create a training program that is perfectly aligned with your organizational goals.
Course Duration: 5 days
Training fee: USD 1300
· Principles of hydraulics and pump operation
· Classification of pumps (e.g., centrifugal, positive displacement)
· Key components of a pump system (pump, motor, piping, valves)
· Understanding pump curves and performance metrics
· Practical session: Disassembling and identifying the components of a centrifugal pump.
· Factors influencing pump selection (head, flow rate, fluid type)
· Calculating total dynamic head (TDH)
· Using pump selection software and charts
· Selecting the right motor and drive
· Practical session: Calculating the TDH and selecting an appropriate pump for a given application.
· Importance of proper site layout and foundation
· Verifying electrical supply and control requirements
· Ensuring correct pipework and alignment
· Tools and equipment needed for a safe installation
· Practical session: Inspecting and preparing a pump installation site according to a checklist.
· Unpacking, handling, and mounting the pump and motor
· Correct mechanical alignment techniques (laser alignment)
· Proper installation of suction and discharge piping
· Securing all components and ensuring a leak-free system
· Practical session: Performing a laser alignment on a pump and motor assembly.
· Understanding pump motor wiring diagrams
· Connecting power and control circuits safely
· Types of motor starters and variable frequency drives (VFDs)
· Programming and configuring control panels
· Practical session: Wiring a simple pump motor to a starter and control switch.
· The importance of a pre-start-up checklist
· Priming the pump and conducting a trial run
· Identifying and resolving common start-up issues
· Measuring pump performance against specifications
· Practical session: Commissioning a newly installed pump system and documenting the process.
· Developing a preventive maintenance schedule
· Lubrication of bearings and mechanical seals
· Checking for signs of wear, vibration, and leaks
· Maintaining a detailed maintenance log
· Practical session: Performing a routine inspection and lubrication on a workshop pump.
· Diagnosing cavitation, recirculation, and bearing failures
· Using vibration analysis and thermal imaging
· Interpreting performance data to identify issues
· Strategies for complex system-level problems
· Practical session: Using vibration analysis tools to diagnose a pump fault.
· Lockout/Tagout (LOTO) procedures
· Handling hazardous fluids and materials
· Personal protective equipment (PPE) requirements
· Safe disposal of waste fluids and components
· Practical session: A safety briefing and mock Lockout/Tagout procedure on a pump.
· Understanding pump efficiency and the affinity laws
· Strategies for reducing energy consumption (e.g., VFDs)
· Balancing flow rates and system head
· The economic benefits of a well-maintained system
· Practical session: Calculating the energy savings from optimizing a pump's speed using a VFD.
Requirements:
· Participants should be reasonably proficient in English.
· Applicants must live up to Armstrong Global Institute admission criteria.
Terms and Conditions
1. Discounts: Organizations sponsoring Four Participants will have the 5th attend Free
2. What is catered for by the Course Fees: Fees cater for all requirements for the training – Learning materials, Lunches, Teas, Snacks and Certification. All participants will additionally cater for their travel and accommodation expenses, visa application, insurance, and other personal expenses.
3. Certificate Awarded: Participants are awarded Certificates of Participation at the end of the training.
4. The program content shown here is for guidance purposes only. Our continuous course improvement process may lead to changes in topics and course structure.
5. Approval of Course: Our Programs are NITA Approved. Participating organizations can therefore claim reimbursement on fees paid in accordance with NITA Rules.
Booking for Training
Simply send an email to the Training Officer on training@armstrongglobalinstitute.com and we will send you a registration form. We advise you to book early to avoid missing a seat to this training.
Or call us on +254720272325 / +254725012095 / +254724452588
Payment Options
We provide 3 payment options, choose one for your convenience, and kindly make payments at least 5 days before the Training start date to reserve your seat:
1. Groups of 5 People and Above – Cheque Payments to: Armstrong Global Training & Development Center Limited should be paid in advance, 5 days to the training.
2. Invoice: We can send a bill directly to you or your company.
3. Deposit directly into Bank Account (Account details provided upon request)
Cancellation Policy
1. Payment for all courses includes a registration fee, which is non-refundable, and equals 15% of the total sum of the course fee.
2. Participants may cancel attendance 14 days or more prior to the training commencement date.
3. No refunds will be made 14 days or less before the training commencement date. However, participants who are unable to attend may opt to attend a similar training course at a later date or send a substitute participant provided the participation criteria have been met.
Tailor Made Courses
This training course can also be customized for your institution upon request for a minimum of 5 participants. You can have it conducted at our Training Centre or at a convenient location. For further inquiries, please contact us on Tel: +254720272325 / +254725012095 / +254724452588 or Email training@armstrongglobalinstitute.com
Accommodation and Airport Transfer
Accommodation and Airport Transfer is arranged upon request and at extra cost. For reservations contact the Training Officer on Email: training@armstrongglobalinstitute.com or on Tel: +254720272325 / +254725012095 / +254724452588
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Armstrong Global Institute
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